diagram

 

Lunac 2+


  • Semi ceramic, crack-free coating with a unique combination of high
    wear, galling, seizing and corrosion resistance
  • Partly alloy, partly metallic glass, partly ceramic. weld-quality bond
  • Main application: hydraulic rods, wear and sliding parts
  • Thickness of coating: 5 - 350µm (usually 55 µm / 2.2mil)
  • Effective hardness: Hv 2200

 

Specific Lunac 2+ features:


  1. This hard crack free coating is highly resistant to adhesive and abrasive wear (adhesive wear test results: 23 N at 0.7 m/s; the combination Lunac 2+/Lunac 2+ is 19 times more wear resistant than the combination of hardened (HRc 64-66) DIN 1.2379 on hardened DIN 1.2379.
  2. Virtually immune to galling / fretting / cold welding or seizing problems in non-lubricated conditions.
    Therefore this coating is ideal for heavily loaded and non-lubricated parts in relative motion.
  3. Lunac 2+ duplex has proved to be one of the most reliable corrosion protection systems in (sea)water.
  4. Often, wear of the non-coated opposing part is also significantly reduced, especially in sea water.
  5. The coefficient of friction is 30% lower than that of hardened steel DIN 1.2379 on steel 1.2379.
  6. Steel cylinders and rods coated with Lunac 2+ are practically equal to HVOF
    ceramic plated cylinders with respect to wear
    , but are much cheaper,
    much less vulnerable and help prevent high seal wear.
  7. Although moisture can slightly tarnish the Lunac 2+ surface,
    Lunac 2+ coatings continue to be highly efficient.
  8. Lunac 2+ resists oxidative wear (tribo wear) very well.
  9. Complies fully with the RoHS standard.
  10. Relatively ductile (elongation 0.28%).





anti galling and wear resistant coating for mining machine

 

General Lunac system features:

 



- Lunac can establish a full (welding
quality) bond with the metallic substrate.

- the throwing power in complex / deep structures is
approximately 6 times better than that of hard chromium (resulting in less edge build up).



- Lunac 2+ duplex passes the ASTM B117 1000 hours Neutral Salt spray test without any rust formation as well as the ECP accelerated corrosion test when applied to pore free construction steel with the intermediate technical hard nickel coating.

Lunac coatings can be applied to:

- almost every kind of (stainless)
steel or cast iron (up to HRc 50)
- nearly all copper alloys
- aluminum with restrictions







spacerceramic coating for hydraulic cylinders Figure 1. Hydraulic strand jack pistons coated with 55 µm/2.2 mil Lunac 2+. The Lunac 2+ coating proved to be a very reliable and economic means of obtaining long lasting wear, scratch and corrosion resistance. After plating and hardening (320°C / 608 F) little effort is needed to acquire the final smooth surface (Ra= 0.2 µm / .008 mil).







corrosion and wear resistant coating for lock door axles


Figure 2. The main-bearing axles in the doors of the Kornwerderzand lock of the major northern Dutch IJsselmeer dam have been Lunac 2+ coated because of the corrosion resistance, abrasive (sand) wear resistance and shock resistance (waves) of the coating. Moreover the Lunac 2+ coefficient of friction in water contact conditions can be exceptionally low.













hydraulic cylinders crane with ceramic coating


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Figure 3. Heavy lifting hydraulic pistons coated with Lunac 2+. The most frequently received feedback relating to hydraulic equipment in harsh outdoor conditions is the long term reliability of the coating;

  • high scratch resistance and no oil leakage
  • little seal or guide-strip wear
  • no rust formation (and no under corrosion)
  • accidents do not initiate a peeling process
    but are limited to localized deformations

    Picture: Enerpac